Carbon Anode Materials Graphitization Furnace (Multi- Furnace bodies type)

Carbon Anode Materials Graphitization Furnace (Multi- Furnace bodies type)

With the discovery and in-depth application of carbon nanotubes, new carbon nano conductive materials, lithium battery anode materials, graphene and other new carbon materials and carbon-based materials. Various new types of carbon materials are constantly emerging, making mass production, reducing production costs, and improving equipment utilization have become the first needs of customers in the industry. The one-controls-two and one-controls-four equipments produced by our company provide more choices for customers who need mass production.



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Description

According to the requirements of the graphitization process time, a single power supply can be equipped with multiple furnace bodies, and the multiple furnace bodies can be energized to heat up and power off to cool down to achieve continuous operation.

It has the advantages of uniform temperature, short production cycle, centralized exhaust gas treatment, easy environment compliance, and the ability to install temperature measurement and temperature control devices for timely control. Under special circumstances, hydraulic pressure can be applied.

Application

With the discovery and in-depth application of carbon nanotubes, new carbon nano conductive materials, lithium battery anode materials, graphene and other new carbon materials and carbon-based materials. Various new types of carbon materials are constantly emerging, making mass production, reducing production costs, and improving equipment utilization have become the first needs of customers in the industry. The one-controls-two and one-controls-four equipments produced by our company provide more choices for customers who need mass production.

Features

• Continuously working temperature is 2850℃;

• Vertical Top Loading with single chamber or multi chambers design for high production capacity. The shell and door are water-cooled jacketed. Both outer and inner layer of the furnace shell and door is made of SUS304 stainless steel.

• The unique induction coil adopts 5 times of insulation treatment, which completely solves the application problem of induction coil or high-temperature insulation, and ensures that the coil can maintain good insulation performance under the conditions of corundum aging and cracking, which can effectively prevent the coil from ignition and current leakage. And other phenomena.

• High vacuum pneumatic valves equipped with position indicator in order to automatic control of the vacuum and gas supply system.

• Over-temperature, over-pressure, gas status, water lack and power failure alarms and automatic mechanical interlock for over-pressure protection.

• High precision smart temperature controller which can store 20 programs with total 400 segments.

• International famous brand high accuracy pyrometer with temperature measuring range of 1000~3200°C or 600~3100°C. The accuracy of temperature measurement is 0.2~0.75%.

• Fully automatic PLC monitoring system.

• Remote operation, failure diagnosis and software upgrading.

• High automatic equipment, all the on/off switch components and all the running parameters are stored with the digital format in the PLC date base, there have communication interface for the convenience of customer intervene.


Optional Features

• High Vacuum System: Vacuum and high vacuum operation of these furnaces is only possible up to 2200°C.

• Gas Purification System

• Closed Loop Cooling Water System

• Distributed Control System (DCS)

• Multi chambers (with only one control cabinet for all chambers)

Technical Parameters

Technical Details of Vertical Top Loading Models

Model CX-GF20/30VT CX-GF30/40VT CX-GF40/100VT CX-GF50/100VT CX-GF60/100VT CX-GF60/160VT
Max Working Temperature 3000°C
Usable Space (mm) W×H×L Φ200×300 Φ300×400 Φ400×1000 Φ500×1000 Φ600×1000 Φ600×1600
Max. Loading Capacity(L) 9 28 125 196 282 452
Temperature Uniformity
(ΔT between 1000°C and 2200°C)
±10°C
Max. Heat-up Rate (CEDRT)* 15°C/min (RT~1500°C), 10°C/min (1500°C~2500°C), 5°C/min (2500°C~3000°C)
Heating Power 100 KW 160 KW 200 KW 250 KW 300 KW 350 KW
Frequency 2500 Hz 2000 Hz 2000 Hz 1500 Hz 1500 Hz 1500 Hz
Ultimate Vacuum (CEDRT)* 1.2×10-3 mbar
Optional High Vacuum (CEDRT)* 5×10-5 mbar
Pressure Rise 6.7×10-3 mbar/hr
Working Atmosphere High Vacuum (Optional) / Vacuum / Inert Gas (Ar or N2)
Vacuum and high vacuum atmosphere is only permitted up to 2200°C.
Supply Voltage 3P, 380V, 50Hz/60Hz
Cooling Water Pressure 1.5~2.5 bar
Cooling Water Temperature ≤28 °C

* CEDRT: Clean, Empty, Dry, Room Temperature Furnace


Technical Details of Vertical Top Loading Models (One System with Two Chambers)

Model CX-GF40/100VT-II CX-GF50/100VT-II CX-GF60/100VT-II CX-GF90/160VT-II
Max Working Temperature 3000°C 2650°C
Usable Space (mm) W×H×L Φ400×1000 Φ500×1000 Φ600×1600 Φ900×1600
Max. Loading Capacity 125 196 452 1017
Temperature Uniformity
(ΔT between 1000°C and 2200°C)
±10°C
Max. Heat-up Rate (CEDRT)* 15°C/min (RT~1500°C), 10°C/min (1500°C~2500°C), 5°C/min (2500°C~3000°C)
Heating Power 200 KW 250 KW 350 KW 500 KW
Frequency 2000 Hz 1500 Hz 1500 Hz 1000 Hz
Ultimate Vacuum (CEDRT)* 1.2×10-3 mbar
Optional High Vacuum (CEDRT)* 5×10-5 mbar
Pressure Rise 6.7×10-3 mbar/hr
Working Atmosphere High Vacuum (Optional) / Vacuum / Inert Gas (Ar or N2)
Vacuum and high vacuum atmosphere is only permitted up to 2200°C.
Supply Voltage 3P, 380V, 50Hz/60Hz
Cooling Water Pressure 1.5~2.5 bar
Cooling Water Temperature ≤28 °C

* CEDRT: Clean, Empty, Dry, Room Temperature Furnace


Technical Details of Vertical Top Loading Models (One System with Four Chambers)

Model CX-GF50/100VT-IV CX-GF60/160VT-IV CX-GF90/160VT-IV
Max Working Temperature 3000°C
Usable Space (mm) W×H×L Φ500×1000 Φ600×1000 Φ900×1600
Max. Loading Capacity 196 452 1017
Temperature Uniformity
(ΔT between 1000°C and 2200°C)
±10°C
Max. Heat-up Rate (CEDRT)* 15°C/min (RT~1500°C), 10°C/min (1500°C~2500°C), 5°C/min (2500°C~3000°C)
Heating Power 250 KW 350 KW 500 KW
Frequency 1500 Hz 1500 Hz 1000 Hz
Ultimate Vacuum (CEDRT)* 1.2×10-3 mbar
Optional High Vacuum (CEDRT)* 5×10-5 mbar
Pressure Rise 6.7×10-3 mbar/hr
Working Atmosphere High Vacuum (Optional) / Vacuum / Inert Gas (Ar or N2)
Vacuum and high vacuum atmosphere is only permitted up to 2200°C.
Supply Voltage 3P, 380V, 50Hz/60Hz
Cooling Water Pressure 1.5~2.5 bar
Cooling Water Temperature ≤28 °C

* CEDRT: Clean, Empty, Dry, Room Temperature Furnace